| Course title | |||||
| 生産加工学Ⅰ [Manufacturing ProcessesⅠ] | |||||
| Course category | technology speciality courses | Requirement | Credit | 2 | |
| Department | Year | 2～4 | Semester | 3rd | |
| Course type | 3rd | Course code | 022573 | ||
| Instructor(s) | |||||
| 笹原 弘之, 夏 恒 [SASAHARA Hiroyuki, NATSU Wataru] | |||||
| Facility affiliation | Faculty of Engineering | Office | Email address | ||
| Course description |
|
Manufacturing technology is very important to realize the advanced machines such as aircrafts, cars, mobile phone, etc. The basis of this production technology is the machining. Basic theory and up-to-date technology will be presented in the class. Especially, the cutting principles grinding principles for metal, ceramics and plastics will be taught. (Omnibus / Total 15 classes) (Hiroyuki Sasahara / 8 classes) Students will learn the machining principle of cutting process of metals, ceramics, plastics, etc. And they also learn machine tools and the relationship with design of the products. (Wataru Natsu / 7 classes) (1) Learn the principles and features of electric discharge machining and electrolytic machining, in which the tool does not contact the workpiece, regardless of the hardness of the material, and the machining system including the machining power supply and control device. |
| Expected Learning |
|
Students can explain the mechanism of shape creation by machine tools and tools, and the principles of electric discharge machining and electrolytic machining. When machining a part, they can select a machine tool in consideration of machining accuracy, production volume, economy, etc. And they can roughly consider the processing procedure. In addition, physical phenomena at the machining point can be explained. Corresponding criteria in the Diploma Policy: See the Curriculum maps. |
| Course schedule |
|
1.Background of machining process 2.High-value machining and manufacturing processes. 3.Cutting Process 1. Learn about Cutting Features, Cutting Tools and Machine Tools 4.Cutting process 2. Understand chip generation by shear deformation, understand rake angle and friction influence, force balance, cutting energy. 5.Cutting Process 3. Learn about cutting temperature, constituent cutting edge, tool material, tool wear, tool life. 6.Cutting Process 4. Understand the roughness of the finished surface and the effect of cutting fluid. Also understand chip breaker. 7.Cutting Process 5. Learn the latest trends in the industry. 8. Summary and review from 1) to 7). Intermediate test. 9. Electrical Discharge Machining 1: Learn about electric discharge phenomena, machining principles, gap phenomena, formation of electric discharge traces, and characteristics. 10. Electrical Discharge Machining 2: Understand the configuration of EDM, features of die-sinking EDM and wire EDM. 11. Electrical Discharge Machining 3: Understand the electric discharge circuit, machining characteristics, gap distance control and servo system. 12. Electrochemical machining 1: Learn about electrolytic process principles and features, electrolytic elution mechanism, and electric double layer. 13. Electrochemical machining 2: Understand basic theories such as electrode potential, overvoltage, current efficiency, and equilibrium machining gap. 14. Electrochemical machining 3: Learn about machining systems, control methods, and the relationship between machining conditions and machining characteristics. 15. Summary and review from 8) to 14). Final exam. |
| Prerequisites |
| Required Text(s) and Materials |
|
はじめての生産工学 Hand out will be provided by the instructor. |
| References |
| Manufacturing Processes ＆ Systems(Wiley), Metal Machining -Theory ＆ applications(Arnold) |
| Assessment/Grading |
| Reports 20%，midterm exam 40%，final exam 40% |
| Message from instructor(s) |
| Course keywords |
| Office hours |
| Remarks 1 |
| Remarks 2 |
| Related URL |
| Lecture Language |
| Japanese |
| Language Subject |
| Last update |
| 1/27/2022 11:40:22 AM |